Development and design of injection molds

We develop directly for the needs of the customer

The goal of the Department of Design is to prepare the construction groundwork necessary for the implementation of entire plastic part production projects, including their assembly.

preparation and development of plastic products - production of 2D and 3D documentation
tool development - injection mold design including electrode preparation
development of measuring devices needed for measurement in pre-series and serial production
development of assembly fixtures
development of the products needed for coating technology
development of equipment necessary for automation of production sites

Development and design of injection molds

Construction and development

Constructing all project tasks takes place in a fully 3D environment, with the ability to produce outputs in all commonly used 3D and 2D formats. The FMEA method is applied in the development of structural units using the Palstat CAQ programs.

Designs in 3D CAD

For smooth communication with customers, all the means of communication offered by Catia, Siemens NX and SolidWorks software can be used. Custom designs are based on customer specific requirements and the standardized procedures of Formplast Purkert.

CAM technological preparation

Tool factory technology uses the compatible 3 and 5-axis CAM program Powermill, while for wire cutting the program Kovoprog is used. The development of our technological procedures includes knowledge from our own experience in machining complex workpieces from non-standard materials. It takes great care to precisely prepare the surfaces according to customer requirements.

Injection simulation

Modern CAE methods are used for tool design to optimize the prediction of our injection process. The actual calculation simulates real conditions including the temperature of the tools. The output is expected values of all important parameters including deformations of parts.